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Invest In Potato Starch & Flakes Industry

Capacity Potato Starch: 7,000 Kgs Per Day Potato Flakes: 5,000 Kgs Per Day Plant and Machinery cost 203.00 Lakhs
Working Capital 0.00 Rate of Return (ROR) 30.00 %
Break Even Point (BEP) 52.00 % TCI 0.00 Lakhs
Cost of Project 877.00Lakhs

Description:

Potato starch is extracted through a crushing and rinsing process, which separates the starch from the potato’s fibrous material. This starch, a fine, powdery substance, is revered for its exceptional thickening, binding, and glazing properties. It is a staple in the culinary world, particularly valued in gluten-free cooking and baking, where it serves as an essential ingredient in bread, noodles, and a myriad of desserts. Moving beyond the kitchen, potato flakes are another pivotal product within this industry. Created by cooking, mashing, and then dehydrating potatoes, these flakes offer a convenient solution for quick and easy preparation of mashed potatoes, contributing to their popularity in both household and industrial settings. However, the utility of potato flakes extends further, being utilized as a base in snack foods, as a thickener in soups and sauces, and even in pet food, highlighting their adaptability and widespread appeal.

Why to Setup This Industry?

Embarking on a venture within the Potato Starch & Flakes industry presents a unique opportunity for entrepreneurs and businesses keen on tapping into a market with expanding horizons. The compelling case for establishing a presence in this sector stems from several key factors that underscore its potential for robust growth and profitability. First and foremost, the shifting dietary landscape, marked by an increasing consumer shift towards gluten-free and plant-based diets, positions the potato-based products at the heart of a thriving market. The versatility of potato starch and flakes, serving not just the culinary world but extending to various industrial applications, opens multiple revenue streams for businesses.

The sustainability aspect of potato starch and flakes production cannot be overstressed. With a growing global emphasis on eco-friendly and sustainable business practices, the industry aligns perfectly with environmental goals. Potatoes, being a highly efficient crop in terms of water usage and yield per acre, offer a sustainable raw material source. Additionally, the by-products of potato starch production can be utilized, minimizing waste and enhancing the sustainability profile of the industry.

Global market trends further bolster the case for investing in this sector. The increasing demand for convenience foods, alongside the push for natural and clean label ingredients, has seen potato flakes, in particular, gain prominence. Their application in ready-to-eat meals, snacks, and even in the fast-food industry, leverages consumer trends favorably for businesses in this space.

Moreover, technological advancements in agriculture and food processing have streamlined the production of potato starch and flakes, making it more efficient and cost-effective. This, coupled with the potential for innovation in product development and applications, from biodegradable plastics to high-quality paper products, illustrates the dynamic potential of the industry. In essence, setting up an industry within this sector not only capitalizes on current market trends and consumer preferences but also aligns with sustainable, eco-friendly practices, promising a venture that is both profitable and forward-looking.

Uses and Applications

Potato starch and flakes have a variety of uses and applications across different industries. Here are some of the most common:

1.   Food Industry:

·         Thickening Agent: Potato starch is commonly used as a thickening agent in soups, sauces, gravies, and puddings due to its ability to absorb and hold moisture.

·         Gluten-Free Baking: It is often used in gluten-free baking as a substitute for wheat flour to improve texture and moisture retention in baked goods.

·         Coating and Binding: Potato starch can be used as a coating for fried foods to provide a crispy texture. It is also used as a binding agent in meat products like sausages and burgers.

·         Ingredient in Processed Foods: Potato starch is used in the production of processed foods such as snacks, noodles, and ready-to-eat meals as a stabilizer, thickener, or texture enhancer.

2.   Textile Industry:

·         Sizing Agent: Potato starch is used as a sizing agent in the textile industry to improve the smoothness and stiffness of yarns and fabrics during the manufacturing process.

·         Finishing Agent: It can be applied as a finishing agent to enhance the appearance and feel of fabrics, making them softer and more resistant to wrinkles.

3.   Paper Industry:

·         Surface Sizing: Potato starch is used in the surface sizing of paper to improve its strength, surface smoothness, and printability.

·         Internal Sizing: It is also added to the pulp during the papermaking process to improve the paper's resistance to penetration by liquids and to enhance its strength.

4.   Pharmaceuticals:

·         Excipient: Potato starch is used as an excipient in pharmaceutical formulations to bind ingredients together, improve tablet disintegration, and facilitate the release of active ingredients.

5.   Adhesives:

·         Glue Production: Potato starch can be processed into adhesive formulations for use in various applications such as woodworking, paperboard production, and packaging.

6.   Biodegradable Packaging:

·         Packaging Material: Potato starch can be used to produce biodegradable packaging materials as an environmentally friendly alternative to traditional plastics.

7.   Other Applications:

·         Animal Feed: Potato flakes are sometimes used as a component of animal feed, providing a source of carbohydrates and nutrients for livestock.

·         Cosmetics: Potato starch is used in cosmetic formulations such as powders and creams for its absorbent and mattifying properties.

Overall, potato starch and flakes find versatile applications across multiple industries due to their functional properties and versatility.

Global Market Outlook

Global Potato Starch Market size was valued at USD 4.80 Bn in 2023 and is expected to reach USD 6.36 Bn by 2030, at a CAGR of 4.1%. Potato starch is an odorless, tasteless, and soft powder that is a rich source of carbohydrates derived from potato plant cells containing starch grains. It is used in various applications such as food, feed, pharmaceuticals, and paper-making industries. The potato starch market has been growing steadily due to its various benefits such as its gluten-free nature, easy digestibility, and high binding capacity.

The global market value for the potato flakes market was USD 21,328.3 Mn in 2022 and is expected to grow at a compound annual growth rate (CAGR) of 5.3 % from 2022 to 2032. Potato flakes accounts for 20% of market share in the potato processing market. Potato flakes are pieces of dehydrated squashed potatoes. These flakes are the key component in pre-mashed potato retailed in food stores, in commercially accessible products, such as pasta, instant mashed potatoes, croquettes, and bakery. Owing to the veganism trend potato protein is gaining traction. Flakes act as a thickening agent and improve the texture of gravies as well as many confectionary products also helps in extending the shelf life of bakery products.

The demand for potato starch in the Asia-Pacific region is driven by the food and beverage industry, as well as the paper and textile industries, which use it as a sizing agent. South America is the fourth largest market for potato starch market, with Brazil being the largest producer and consumer of potato starch in the region. The market is dominated by companies like Ingredion and Roquette, who have established a strong presence in the region. The demand for potato starch in South America is driven by the food and beverage industry, which uses it as a thickening and stabilizing agent in various products like dairy, confectionery, and meat products.

Conclusion

Venturing into the Potato Starch & Flakes industry offers a plethora of advantages that cater to the needs of modern entrepreneurs and established businesses alike, looking to explore a sector ripe with opportunity. The initial and perhaps most attractive benefit is tapping into a market that is inherently aligned with the growing consumer demand for healthier, plant-based, and gluten-free alternatives. This alignment ensures a broad and ever-expanding customer base eager for products that meet their dietary requirements and lifestyle choices.

Key Companies

·         Yesraj Enterprises

·         Nilkanth Export    

·         Farmvilla Food Industries Pvt Ltd       

·         Natural Prime Food & Spices    

·         Nestlé S.A.

·         Bob's Red Mill Natural Foods Inc.

·         Idahoan Foods LLC

·         McCain Foods Limited

·         Rixona B.V.

·         Basic American Foods, Inc.

·         Agrarfrost GmbH & Co. KG

·         Patwary Potato Flakes Ltd.

·         Clarebout Potatoes NV

·         Goodrich Cereals

·         Lamb Weston Holdings Inc.

·         Iscon Balaji Foods Pvt Limited

·         Lutosa SA

·         Nahr-Engel GmbH

·         Bem Brasil Alimentos LTDA

·         Oregon Potato Co.


Information

  • One Lac / Lakh / Lakhs is equivalent to one hundred thousand (100,000)
  • One Crore is equivalent to ten million (10,000,000)
  • T.C.I is Total Capital Investment
  • We can modify the project capacity and project cost as per your requirement.
  • We can also prepare project report on any subject as per your requirement.
  • Caution: The project's cost, capacity and return are subject to change without any notice. Future projects may have different values of project cost, capacity or return.

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Our Detailed Project report aims at providing all the critical data required by any entrepreneur vying to venture into Project. While expanding a current business or while venturing into new business, entrepreneurs are often faced with the dilemma of zeroing in on a suitable product/line.

 


And before diversifying/venturing into any product, wish to study the following aspects of the identified product:


• Good Present/Future Demand
• Export-Import Market Potential
• Raw Material & Manpower Availability
• Project Costs and Payback Period


We at NPCS, through our reliable expertise in the project consultancy and market research field, Provides exhaustive information about the project, which satisfies all the above mentioned requirements and has high growth potential in the markets. And through our report we aim to help you make sound and informed business decision.

 

The report contains all the data which will help an entrepreneur find answers to questions like:

• Why I should invest in this project?
• What will drive the growth of the product?
• What are the costs involved?
• What will be the market potential?


The report first focuses on enhancing the basic knowledge of the entrepreneur about the main product, by elucidating details like product definition, its uses and applications, industry segmentation as well as an overall overview of the industry sector in India. The report then helps an entrepreneur identify the target customer group of its product. It further helps in making sound investment decision by listing and then elaborating on factors that will contribute to the growth of product consumption in India and also talks about the foreign trade of the product along with the list of top importing and top exporting countries. Report includes graphical representation and forecasts of key data discussed in the above mentioned segment. It further explicates the growth potential of the product.

The report includes other market data like key players in the Industry segment along with their contact information and recent developments. It includes crucial information like raw material requirements, list of machinery and manufacturing process for the plant. Core project financials like plant capacity, costs involved in setting up of project, working capital requirements, projected revenue and profit are further listed in the report.


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• This report helps you to identify a profitable project for investing or diversifying into by throwing light to crucial areas like industry size, demand of the product and reasons for investing in the product.

• This report provides vital information on the product like its definition, characteristics and segmentation.

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Our Market Survey cum Detailed Techno Economic Feasibility Report Contains following information:

 

 

Ø  Introduction

·         Project Introduction

·         Project Objective and Strategy

·         Concise History of the Product

·         Properties

·         BIS (Bureau of Indian Standards) Provision & Specification

·         Uses & Applications

 

Ø  Market Study and Assessment

·         Current Indian Market Scenario

·         Present Market Demand and Supply

·         Estimated Future Market Demand and Forecast

·         Statistics of Import & Export

·         Names & Addresses of Existing Units (Present Players)

·         Market Opportunity

 

Ø  Raw Material

·         List of Raw Materials

·         Properties of Raw Materials

·         Prescribed Quality of Raw Materials

·         List of Suppliers and Manufacturers

 

Ø  Personnel (Manpower) Requirements

·         Requirement of Staff & Labor (Skilled and Unskilled) Managerial, Technical, Office Staff and Marketing Personnel

 

Ø  Plant and Machinery

·         List of Plant & Machinery

·         Miscellaneous Items

·         Appliances & Equipments

·         Laboratory Equipments & Accessories

·         Electrification

·         Electric Load & Water

·         Maintenance Cost

·         Sources of Plant & Machinery (Suppliers and Manufacturers)

 

Ø  Manufacturing Process and Formulations

·         Detailed Process of Manufacture with Formulation

·         Packaging Required

·         Process Flow Sheet Diagram

 

Ø  Infrastructure and Utilities

·         Project Location

·         Requirement of Land Area

·         Rates of the Land

·         Built Up Area

·         Construction Schedule

·         Plant Layout and Requirement of Utilities

 

Project at a Glance

Along with financial details as under:

 

  •     Assumptions for Profitability workings

  •    Plant Economics

  •    Production Schedule

  •    Land & Building

            Factory Land & Building

            Site Development Expenses

  •    Plant & Machinery

             Indigenous Machineries

            Other Machineries (Miscellaneous, Laboratory etc.)

  •    Other Fixed Assets

            Furniture & Fixtures

            Pre-operative and Preliminary Expenses

            Technical Knowhow

            Provision of Contingencies

  •   Working Capital Requirement Per Month

             Raw Material

            Packing Material

            Lab & ETP Chemical Cost

           Consumable Store

  •   Overheads Required Per Month And Per Annum

         Utilities & Overheads (Power, Water and Fuel Expenses etc.)

             Royalty and Other Charges

            Selling and Distribution Expenses

  •    Salary and Wages

  •    Turnover Per Annum

  •   Share Capital

            Equity Capital

            Preference Share Capital

 

  •    Annexure 1:: Cost of Project and Means of Finance

  •    Annexure 2::  Profitability and Net Cash Accruals

                Revenue/Income/Realisation

                Expenses/Cost of Products/Services/Items

                Gross Profit

                Financial Charges     

                Total Cost of Sales

                Net Profit After Taxes

                Net Cash Accruals

  •   Annexure 3 :: Assessment of Working Capital requirements

                Current Assets

                Gross Working. Capital

                Current Liabilities

                Net Working Capital

                Working Note for Calculation of Work-in-process

  •    Annexure 4 :: Sources and Disposition of Funds

  •    Annexure 5 :: Projected Balance Sheets

                ROI (Average of Fixed Assets)

                RONW (Average of Share Capital)

                ROI (Average of Total Assets)

  •    Annexure 6 :: Profitability ratios

                D.S.C.R

                Earnings Per Share (EPS)

               

             Debt Equity Ratio

        Annexure 7   :: Break-Even Analysis

                Variable Cost & Expenses

                Semi-Var./Semi-Fixed Exp.

                Profit Volume Ratio (PVR)

                Fixed Expenses / Cost 

                B.E.P

  •   Annexure 8 to 11:: Sensitivity Analysis-Price/Volume

            Resultant N.P.B.T

            Resultant D.S.C.R

   Resultant PV Ratio

   Resultant DER

  Resultant ROI

          Resultant BEP

  •    Annexure 12 :: Shareholding Pattern and Stake Status

        Equity Capital

        Preference Share Capital

  •   Annexure 13 :: Quantitative Details-Output/Sales/Stocks

        Determined Capacity P.A of Products/Services

        Achievable Efficiency/Yield % of Products/Services/Items 

        Net Usable Load/Capacity of Products/Services/Items   

       Expected Sales/ Revenue/ Income of Products/ Services/ Items   

  •    Annexure 14 :: Product wise domestic Sales Realisation

  •    Annexure 15 :: Total Raw Material Cost

  •    Annexure 16 :: Raw Material Cost per unit

  •    Annexure 17 :: Total Lab & ETP Chemical Cost

  •    Annexure 18  :: Consumables, Store etc.,

  •    Annexure 19  :: Packing Material Cost

  •    Annexure 20  :: Packing Material Cost Per Unit

  •    Annexure 21 :: Employees Expenses

  •    Annexure 22 :: Fuel Expenses

  •    Annexure 23 :: Power/Electricity Expenses

  •    Annexure 24 :: Royalty & Other Charges

  •    Annexure 25 :: Repairs & Maintenance Exp.

  •    Annexure 26 :: Other Mfg. Expenses

  •    Annexure 27 :: Administration Expenses

  •    Annexure 28 :: Selling Expenses

  •    Annexure 29 :: Depreciation Charges – as per Books (Total)

  •   Annexure 30   :: Depreciation Charges – as per Books (P & M)

  •   Annexure 31   :: Depreciation Charges - As per IT Act WDV (Total)

  •   Annexure 32   :: Depreciation Charges - As per IT Act WDV (P & M)

  •   Annexure 33   :: Interest and Repayment - Term Loans

  •   Annexure 34   :: Tax on Profits

  •   Annexure 35   ::Projected Pay-Back Period And IRR